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Smart Factory

Smart Factory Implementation Roadmap: From Level 1 to Level 5

Understand the 5-level smart factory maturity model and get systematic guidance on deployment strategies, required technologies, and investment scale for each level.

POLYGLOTSOFT Tech Team2025-06-188 min read0
RoadmapMaturity ModelSmart FactoryDigital Transformation

The 5 Levels of Smart Factory Maturity

Level 1: No ICT Applied

Manual recording and manual management stage. Most small and medium manufacturers fall into this level.

Level 2: Basic Level

Barcode and spreadsheet-based data collection is in place. Production records begin to be managed electronically.

Level 3: Intermediate Level 1

Real-time production monitoring becomes possible with MES adoption. Automatic equipment data collection begins.

Level 4: Intermediate Level 2

Data-driven decision making is enabled through IoT and big data analytics. Predictive maintenance and quality prediction become possible.

Level 5: Advanced Level

A smart factory that operates autonomously with AI and digital twins. Process optimization and self-diagnosis are performed automatically.

Required Technologies by Level

  • Level 2 to 3: MES, barcode/RFID, equipment interfaces
  • Level 3 to 4: IoT sensors, data platforms, BI tools
  • Level 4 to 5: AI/ML, digital twins, edge computing
  • Return on Investment

    By utilizing government smart factory support programs, companies can receive 50-70% of construction costs as subsidies.

    Conclusion

    Building a smart factory is difficult without a systematic roadmap. POLYGLOTSOFT provides one-stop services from on-site diagnostics to phased construction.

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