Smart Factory

Smart Factory

MES, IoT sensor data collection, equipment monitoring, and predictive maintenance systems. The global MES market is projected to generate $18.06 billion in revenue by the end of 2025.

Smart Factory Automation
34.8%
Productivity Improvement
45.5%
Quality Improvement
25.4%
Cost Reduction
22.2%
On-time Delivery Rate
Solutions

Key Solutions

We provide core systems for building smart factories.

MES

MES

Manufacturing Execution System

Manage all manufacturing processes in real time, from work orders to production results, quality inspection, and material/equipment management. Integrated with ERP, SCM, and other upper-level systems to track performance against production plans and manage 4M (Man, Machine, Material, Method) change history for quality traceability.

Work Order ManagementProduction TrackingQuality InspectionMaterial ManagementEquipment Integration
IoT Gateway

IoT Gateway

Data Collection System

Supports various industrial protocols including OPC-UA, MQTT, and Modbus to collect and transmit equipment and sensor data in real time. Integrates with PLC and SCADA systems to store equipment operation data in time-series databases like InfluxDB, with edge computing for primary data processing on-site.

OPC-UAMQTTModbusPLC IntegrationSCADA Integration
Equipment Monitoring

Equipment Monitoring

Equipment Monitoring

Monitor the operational status of all factory equipment at a glance through a real-time dashboard. Maximize production efficiency through utilization rate, downtime cause analysis, and SPC (Statistical Process Control), with instant alarms for anomaly detection enabling rapid response.

Utilization AnalysisStatus MonitoringAlarm ManagementDashboardSPC Analysis
Predictive Maintenance

Predictive Maintenance

Predictive Maintenance

AI models analyze sensor data including vibration, temperature, and current to predict equipment failures in advance. Calculates optimal maintenance timing through Remaining Useful Life (RUL) analysis and anomaly detection, minimizing unplanned equipment downtime to prevent productivity losses.

Failure PredictionLifespan PredictionOptimal Maintenance TimingRUL AnalysisAnomaly Detection
Smart Factory Levels

Smart Factory Maturity Levels

Smart factory maturity is classified into 4 levels, with government support programs and funding varying by level.

Basic

Little to no IT infrastructure or automation

Intermediate 1

Partial equipment automation, basic systems introduced

Intermediate 2

Integrated management systems such as MES and WMS

Advanced

Intelligent manufacturing with AI, big data, and robotics

Case Studies

Success Stories

Case studies of manufacturers that have successfully built smart factories.

Cosmetic Container Manufacturer

Built an MES integrated with the enterprise information system to unify production planning, performance management, quality control, mold, and equipment management.

  • Real-time 4M information management
  • Production information management
  • Eliminated human errors

Automotive Parts Manufacturer

A company producing approximately 2.5 billion bolts and screws annually, achieving on-site digitalization through the smart factory support program.

  • 37 on-site terminals installed
  • Real-time production monitoring
  • Supplying to global OEMs

Automotive HVAC Parts Manufacturer

Produces mission-critical and automotive HVAC components for OEMs, improving quality through smart factory implementation.

  • Process defect root cause identification
  • Quality improvement achieved
  • Production efficiency enhanced
Real-time Dashboard

Real-time Production Dashboard

Monitor all production data at a glance and support real-time decision-making.

Real-time production/defect rate monitoring
Equipment operation status visualization
Work order status inquiry
Alarm and anomaly detection
Production
12,847
Utilization
94.2%
Defect Rate
0.3%
Real-time Production Trend
Government Support

Government Support Programs

Through the 2025 Ministry of SMEs and Startups Smart Manufacturing Innovation Support Program, you can receive government subsidies covering up to 50% of smart factory construction costs.

Smart factory construction support (up to 50% subsidy)
Robotic automation adoption support
Smart factory level certification program
Cloud-based integrated solution support

Eligible Applicants

  • SMEs and mid-sized enterprises in manufacturing
  • Companies seeking new smart factory construction or upgrades
  • Companies committed to manufacturing innovation

We provide one-stop support from government program application to smart factory construction.

Considering a smart factory implementation?

Our experts will propose solutions optimized for your facility. We support the entire process from government program application to construction and operation.